How to Repair Fireplace Refractory Panels?

If your refractory panels are cracked, it’s time to consider replacing them. Cracked refractory panels pose a fire hazard and can be dangerous. Thankfully, you can get replacement refractory panels quickly and easily. Depending on your budget, a new set of panels can cost from $200 to $600. 

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You can also opt for professional installation. Chimney Solutions, a certified chimney repair company, has technicians trained in the industry and can safely install replacement panels. In addition, they offer a free annual safety inspection to ensure that your refractory panels are functioning at optimal levels. 

Fireplace refractory panels are made of ceramic brick. These are held in place by long, thin pieces of metal called panel clamps. Clamps are designed to withstand a lot of heat and are usually around four to six screws. To remove the panels, you need to unscrew the clamps, start with the right wall, and pull them off. 

The average refractory panel is about 1 inch thick. It can be cut with a circular saw or diamond blade grinder. Some refractory fireplace panels are designed to be re-installed, so it’s possible to replace your damaged panel. However, it is a good idea to hire a certified chimney sweep to perform this task. They are knowledgeable about all aspects of a fireplace, and they can safely and efficiently remove and install refractory panels. 

There are several reasons why your refractory panels might be cracked or deteriorating. First and foremost, refractory fireplace panels may have been improperly installed. For instance, a faulty fire in the firebox can produce excessive heat, causing the refractory to break. Another reason could be water in the firebox. Water can cause thermal shock, which will lead to cracks. 

Another way to tell if your refractory panels need replacing is to inspect the size of the cracks. If they are small, you should not have a problem. But, if you find that the cracks are large or multiple, you may have a bigger problem on your hands. Other factors can also influence the need for panel replacement. 

While you’re at it, don’t forget to clean up the mess. This will save you in the long run and will minimize the amount of dust your refractory panels produce. Similarly, don’t neglect your fireplace grill, which can easily clog up if it is not properly cleaned. Also, be sure to check your chimney for any signs of leaks. Taking care of these problems as soon as they occur can increase the lifespan of your refractory panels. 

Finally, the best way to tell if your refractory is in need of replacement is to look at your fireplace. Not only can the right refractory replacement help keep your home safe and warm, it can also enhance the efficiency of your unit. Adding refractory to your fireplace will ensure that you enjoy your home’s centerpiece for many years to come. 

When it comes to repairing your refractory, the secret is in the timing. You should consider replacing refractory panels at least once a year.